Moving new process conditions into stable manufacturing
Tyvek® APX had to be scaled on an existing production line. Early trials exposed process instability, so the challenge was to learn quickly without putting routine production at unnecessary risk.
My work
I planned and ran industrial trials, analysed the link between process conditions and product properties, and worked with operations, quality, maintenance and safety on changes to the operating approach and equipment. The trial plan became more disciplined about stopping a test and returning to standard conditions when stability moved outside the acceptable range.
Outcome
That work helped move the APX conditions from unstable early runs into repeatable commercial production. It also gave the team a clearer operating window for later trials.